Efficient 3D measurement method based on an array chromatic confocal technique
Efficient 3D measurement method based on an array chromatic confocal technique
Optics Letters
2025
负责人:孙莹、孔令豹、华诗晴
摘要
Chromatic confocal measurement (CCM) is an extensive technique of confocal microscopy, where the inherent relation between the focused wavelength and the axial position enables depth sensing. Most CCM works by single-point, resulting in inevitable lateral scans for 3D measurement. To facilitate the process, a 3D measurement method was developed, characterized by combining depth obtained by chromatic confocal technique and lateral information obtained by DMD. To realize the field extension, an objective with hyper-chromatism and wide field was custom-designed to form a 16 x 16 x 5.2 mm3 measurement range. Chromatism was decoded to depth by creating a spectral bar for each measurement point. As depth varied, the peak intensity was observed to shift linearly on a pixelized bar. An effective range of 10 x 10 x 3.35 mm3 was obtained from calibration. To validate the 3D measurement ability, a planar mirror, a three-step height sample of a 10 x 8 mm2 field of view (FOV) with 0.1 mm and 2.0 mm height and a letter "V" structure were tested. Current work proves the array-based chromatic confocal technique can be a promising 3D measurement approach of practical significance. (c) 2025 Optica Publishing Group. All rights, including for text and data mining (TDM), Artificial Intelligence (AI) training, and similar technologies, are reserved.
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Optics Letters
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孙莹、孔令豹、华诗晴
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2025
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Advances in Measurement and Error Evaluation Technique of Optical Freeform Surfaces
Advances in Measurement and Error Evaluation Technique of Optical Freeform Surfaces
Acta Optica Sinica
2023
负责人:王施相, 孔令豹, 吕昊宇
摘要
Significance Freeform surfaces have been regarded as one of the major revolutions in the field of modern precision optics. They are expected to further promote miniaturization, lightweight and integration of optical systems due to their excellent optical and mechanical properties. The quality of machined freeform surfaces will significantly influence the performance of optical systems. Surface metrology including the measurement of surface texture and surface form errors is the important post-manufacturing part to determine which surface can be employed. In the past decades, various methods have been developed for measuring and characterizing freeform surfaces, mainly including probe- based scanning, fullaperture optical inspection, on- machine measurement technology, feature-based surface registration and multi- scale data fusion methods. Although many corresponding advances have been achieved, great challenges are posed to the quality of surface manufacturing with the complexity of freeform surfaces increasing. Moreover, the surface form error is required to be lower than 0. 1 mu m and the surface roughness should be less than 1 nm. It is urgent to develop a new measurement technology for achieving a higher dynamic range and a higher accuracy. Hence, it is important and necessary to summarize the existing research to guide the future development of this field more rationally.
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Acta Optica Sinica
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王施相, 孔令豹, 吕昊宇
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2023
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A design of compound tailored illumination by a total-internal-reflection (TIR) lens for machine vision
A design of compound tailored illumination by a total-internal-reflection (TIR) lens for machine vision
Lighting Research & Technolog
2021
负责人:孙翔,孔令豹, 周攀宇, 徐敏
摘要
In machine vision systems, the objectives to be detected, such as circuit boards, may be composed of many different materials and shapes, which can lead to highlights, shadows and error information in captured images under traditional uniform illumination. A lighting system that generates tailored irradiance in different regions in machine vision is needed. This paper proposes a design method for an LED lens and obtains special total-internal-reflection (TIR) lenses that generate tailored illumination, which can adapt to the reflectance and shape of a target. Differential-algebraic equations (DAEs) based on the conservation of flux are established to ensure the uniform illumination on the targets, nonlinear equations based on the edge-ray principle are employed to generate the spots with tailored shapes and the numerical solutions can be fitted into the proposed lenses. Six different tailored faculae are generated to verify the proposed method. The results show that the uniformity of tailored facula can exceed 87%, and the light efficiency can exceed 85%. In particular, the contrast of the irradiance among different regions can be adjusted by the boundary conditions; thus, the proposed method can satisfy the complex demand for machine vision and be applied to improve vision detection systems in production lines.
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Lighting Research & Technolog
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孙翔,孔令豹, 周攀宇, 徐敏
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2021
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In-situ deflectometric measurement of optical surfaces for precision manufacturing
In-situ deflectometric measurement of optical surfaces for precision manufacturing
光电工程
2020
负责人:张祥朝,徐敏
摘要
The in-situ measurement of complex optical surfaces is a challenging task in precision engineering. The phase measuring deflectometry is a powerful measuring method for complex specular surfaces, and it has higher measuring efficiency, stability and dynamic range compared to interferometry. Consequently it is promising to widespread applications in various fields. Deflectometry is essentially a calibration problem, and the measuring accuracy is directly determined by the quality of geometrical calibration. An in-situ deflectometric measuring system is designed based on the single point diamond turning machine. A self-calibration method is developed to specify the relative positions of the camera and screen. Ray tracing is conducted at two positions of an auxiliary reflecting mirror, which is mounted on an air bearing spindle. The accuracy of the geometrical positions can be improved by an order of magnitude by minimizing the deviations of the traced points with respect to the true correspondences. According to the statistical properties of the deviations in reverse ray tracing, the form errors and the position errors can be separated, and the positioning error of the workpiece can be corrected accordingly. Henceforth, the nominal shape of the fabricated workpiece can be fully utilized, and the conventional one-way position-form mapping can be converted into a two-way mapping problem. As for the complex shapes, the whole surface can be covered by sub-aperture measurement. Precise localization of a local region under test is achieved by multi-position imaging, so that correct convergence of the iterative reconstruction process can be guaranteed. Several typical optical surfaces including an off-axis paraboloid mirror are measured, and the measuring accuracy of the proposed method is proved better than 150 nm RMS.
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光电工程
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张祥朝,徐敏
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2020
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